Chemical Reaction Engineering | Study Unit
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Chemical Reaction Engineering

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Topics 10

Introduction to Chemical Reaction Engineering
An overview of the fundamental concepts in chemical reaction engineering, including reacti...
Reaction Kinetics
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Batch Reactors
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Continuous Flow Reactors
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Reactor Design
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Catalysis in Chemical Reactions
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Reaction Mechanisms
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Heterogeneous Reactions
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Bioreactors
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Multiphase Reaction Engineering
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Unit Outline 45h

Learning Objectives

5 objectives
  • Understand fundamental concepts of chemical reaction engineering including reaction rates and stoichiometry.
  • Analyze and apply reaction kinetics principles to determine rate laws and rate constants.
  • Design and evaluate various reactor types including batch, continuous flow, and multiphase reactors.
  • Explore the role of catalysis and heterogeneous reactions in chemical processes.
  • Apply knowledge of bioreactors and multiphase reaction engineering to real-world bioprocess and industrial applications.

Content Outline

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Unit 1966 - Chemical Reaction Engineering

1. Introduction to Chemical Reaction Engineering

  • Overview of chemical reaction engineering
  • Fundamental concepts
    • Reaction rates
    • Stoichiometry
    • Types of reactions (homogeneous, heterogeneous, catalytic, biological)

2. Reaction Kinetics

  • Definition and importance of reaction kinetics
  • Factors affecting reaction rates (temperature, concentration, catalysts)
  • Rate laws and reaction order
  • Methods for determining rate constants
  • Temperature dependence and Arrhenius equation

3. Batch Reactors

  • Description and operation of batch reactors
  • Mass balances
  • Energy balances
  • Conversion calculations
  • Design considerations and scale-up

4. Continuous Flow Reactors

  • Overview of continuous flow reactors
  • Plug Flow Reactors (PFR): characteristics and modeling
  • Mixed Flow Reactors (CSTR): characteristics and modeling
  • Residence time distribution (RTD) and its significance
  • Reactor design principles for continuous reactors

5. Reactor Design

  • Design considerations
    • Reaction kinetics and reactor sizing
    • Heat and mass transfer
    • Safety and operability
  • Types of reactors: batch, PFR, CSTR, packed bed, fluidized bed
  • Selection criteria based on reaction type and kinetics

6. Catalysis in Chemical Reactions

  • Role and importance of catalysts
  • Types of catalysts: homogeneous, heterogeneous, enzymatic
  • Catalytic mechanisms
  • Catalyst deactivation and regeneration

7. Reaction Mechanisms

  • Definition and significance
  • Elementary steps and intermediates
  • Methods to determine reaction mechanisms
  • Examples of common reaction mechanisms

8. Heterogeneous Reactions

  • Reactions involving multiple phases
  • Mass transfer limitations
  • Surface reactions and adsorption phenomena
  • Catalyst supports and their effects

9. Bioreactors

  • Introduction to bioreactors for biological systems
  • Enzyme kinetics and models
  • Microbial growth kinetics
  • Types of bioreactors and applications in bioprocessing

10. Multiphase Reaction Engineering

  • Overview of multiphase systems: gas-liquid, gas-solid, liquid-solid
  • Mass transfer effects in multiphase reactions
  • Reactor design considerations for multiphase systems
  • Case studies and industrial applications
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