Learning Objectives
4 objectives- Explain key concepts and significance of materials processing and manufacturing in various industries.
- Identify and evaluate material properties for appropriate selection in manufacturing applications.
- Describe and differentiate between various manufacturing processes including casting, forming, machining, joining, and additive manufacturing.
- Understand and apply principles of quality control and sustainable practices in manufacturing.
Content Outline
PreviewUnit 2107: Materials Processing and Manufacturing
1. Introduction to Materials Processing and Manufacturing
- Importance in industries (automotive, aerospace, construction, electronics)
- Key concepts: raw materials, processing, manufacturing flow
- Overview of manufacturing processes and systems
2. Material Properties and Selection
- Mechanical properties (strength, ductility, hardness, toughness)
- Physical properties (density, thermal conductivity, electrical conductivity)
- Chemical properties (corrosion resistance, reactivity)
- Material categories: metals, polymers, ceramics, composites
- Criteria for material selection in manufacturing
3. Casting Processes
- Fundamentals of casting
- Sand casting: process, advantages, limitations
- Investment casting: process, applications
- Die casting: process, typical uses
- Comparison of casting methods and selection considerations
4. Forming and Shaping Techniques
- Overview of plastic deformation processes
- Forging: open die and closed die forging
- Rolling: hot and cold rolling
- Extrusion: direct and indirect
- Sheet metal forming techniques (bending, deep drawing, shearing)
- Industrial applications and process selection
5. Machining Operations
- Introduction to subtractive manufacturing
- Turning operation: lathe basics and tooling
- Milling: types of milling and applications
- Drilling: process, tool types
- Grinding: surface finishing and precision
- Importance of machining in precision component production
6. Joining and Assembly Methods
- Overview of joining techniques
- Welding: arc welding, MIG, TIG
- Brazing and soldering: principles and differences
- Mechanical fastening: bolts, rivets, adhesives
- Selection criteria based on material and application
7. Additive Manufacturing
- Introduction to additive manufacturing (AM)
- Technologies: 3D printing, selective laser sintering (SLS), fused deposition modeling (FDM)
- Advantages and limitations of AM
- Impact of AM on modern manufacturing workflows
8. Surface Finishing and Coating
- Purpose of surface finishing: protection, aesthetics, functionality
- Plating techniques: electroplating, electroless plating
- Painting: types and industrial applications
- Powder coating process and benefits
- Selection of finishing methods based on product requirements
9. Quality Control in Manufacturing
- Principles of quality control
- Inspection techniques: visual, dimensional, non-destructive testing (NDT)
- Statistical process control (SPC): control charts, process capability
- Quality management systems (QMS): ISO 9001 overview
10. Sustainable Manufacturing Practices
- Importance of sustainability in manufacturing
- Resource efficiency: material and energy conservation
- Waste reduction strategies
- Environmentally-friendly production methods
- Case studies and industry examples
Unlock the full outline
Get the complete content outline, learning outcomes and assessment methods for Materials Processing And Manufacturing.
KSh 20 one-off, or included with a plan
Learning Outcomes
Unlock the outline above to see learning outcomes.
Assessment Methods
Unlock the outline above to see assessment methods.